Weld Penetration Inspection System

Key Feature:

  • Supports comprehensive weld measurement parameters including depth/penetration, leg length, throat thickness, root penetration, weld angle, percentage penetration, and all standard 2D measurements.

  • Enables calculation of midpoints, construction of perpendiculars, and measurement of angles between lines.

  • Allows creation of fully customizable user-defined parameters.

  • Provides user-defined templates for various component types, including specified parameters, expected values, and tolerance limits.

  • Facilitates definition of customized rules and criteria for PASS/FAIL evaluation.

  • Offers capability to generate master templates for measurement setups specific to each component type.

  • Allows setting of specifications and tolerances at both individual parameter level and master template level.

  • Supports detailed component-level reporting.

  • Displays date and time directly on the captured image.

  • Annotates images with measurement results and parameter names.

  • Enables addition of user comments on images.

  • Generates reports in both Excel and PDF formats.

Weld Analyzer and 2D Measurement Software:

Model – pixel-WPMS 10.5

Weld Parameters Analysis

  • Leg length, throat, penetration, root penetration, metal thickness etc.

  • Area and depth of Heat Affected Zone (HAZ)

  • Joining Angle measurement

  • Color selection for independent measurements

  • Option for printing the readings on image

  • Tolerance limit facility with GO/No GO indications for observed readings

Porosity and other defect Analysis

  • Geometrical parameters such as length, width, area, perimeter estimation of porosity

  • Crack length and width

  • Maximum Lack of fusion penetration depth

  • Tolerance limit facility with GO/No GO indications for observed readings

Two-Dimensional Measurement Feature.

  • Object counting

  • Distance between any two points

  • Angle between two edges

  • Rectangle measurement

  • Irregular Area measurement

  • Length, width, Angle, Arc Measurements.

Customized report generation in Excel, Word, PDF as per end user formats etc. Report will have the measurement data as well as the image with drawings.

Component level summary report, with images & measurements of each weld spots Company Logo

B) Stereo Zoom Microscope:
Model Pixel-ZM
Magnification 6X to 60X
Field of View 28.6 – 4.4 mm
C] Digital Color Camera (5 MP, Imported):
Model Pixel-5MP
Image Sensor 1/2.5" Type CMOS
Effective Picture Elements 2592 × 1944 (H × V)
Maximum Frame Rate 5.8 fps at Full Resolution
Pixel Size 2.2 × 2.2 μm
Gravimetric Cleanliness Analysis System Gravimetric Cleanliness Analysis System Gravimetric Cleanliness Analysis System

Go Back Top